Different Methods of Fish Processing

fish-processing Fish Processing is a way of preserving fish and at the same time improving their quality.  In the process, the properties of the fish change.

There are many ways to process fish.  Some methods such as salting and drying have been used since the ancient times, long before modern technology was introduced.  Others involved the use of chemicals and electrical devices.  But whatever process is used, the fish to be processed should always be fresh.

Different Methods or Techniques of Fish Processing

Salting

Salting is the process that lowers the moisture or water content of fish and other fishery products to a point where microorganisms cannot live and grow.  Sodium chloride, or salt, improves fish texture because it firms up the fish.  Salt partially dehydrates the fish and kills the bacteria.

Three Basic Methods of Applying Salt to Preserve Fish

  • Pickle Salting  –  cover the fish with salt and pack them in layers in watertight containers.  This forms the pickle that serves as the saturated brine solution that covers the fish completely.
  • Brine Salting  –  immerse the fish in a saturated solution made up of 25 parts of salt and 100 parts of water.  Brine salting is done only as a temporary way to preserve fish before they are dried, smoked, or processed.
  • Dry Salting  –  run granular salt on the fish.  The proportion of salt to fish varies from 10% to 35% of the fish weight.

Steps in Salting

  1. Place the fish either in crushed ice or frozen brine.
  2. Remove the fins
  3. Remove the head (optional).
  4. Split the fish along the dorsal section.  Spread it open.
  5. Remove the internal organs such as the intestines.
  6. Take out the black membrane of the fish.
  7. Wash the fish thoroughly and drain it a little.
  8. Rub the fish well with salt.
  9. Arrange the fish in a container.  Place the container inside a refrigerator.

Smoking

This method combines with salting, precooking, and drying.  The final process is smoking, which dehydrates the fish further.  The smokes gives color and flavor to the fish.

Steps in Smoking

  1. Clean the fish by removing the gills and make 1/2 inch slit in the fish belly.  Wash the fish thoroughly with clean water.
  2. Soak the fish in a brine solution (1 part of salt to 10 parts of water) for 20 or more minutes, depending on the size of the fish.
  3. Place the fish in the immersion basket made of woven bamboo strips or wire netting.  The basket will be suspended during the immersion in boiling brine.  Cook for 2-4 minutes or more, depending on the size of the fish.
  4. Drain the fish.  Allow them to cool after being cooked in brine solution.  Place it in a layer of wire screen (rattan or bamboo) and have it dried in a coll and shady place.
  5. Smoke the fish in tin cans for 1 to 2 hours until it gets golden brown.  the length of smoking actually differs, depending on the size of the fish and the smoke produced.
  6. Packed the smoked fish in coarsely woven bamboo baskets.  Line the sides and bottom of the baskets with old newspaper.  Cool the fish completely before packing them to allow moisture to escape and prevent the attack of mold and bacteria.

Drying

This method is also known as natural dehydration.  Like the salting method, it lowers the water content of the fish to a point where microorganisms, bacteria, enzymes, and yeasts cannot grow and multiply.  The most popular fish preservation method is solar drying.  It is done in combination with salting.  Fish dried under the sun look and taste better.

Steps in Drying

  1. Wash the fish thoroughly.
  2. Soak the fish in 10% brine solution for 1/2 hour to draw out the blood.
  3. Squeeze or open the belly cavity.  Remove the visceral or internal organs.
  4. Soak the fish for 3-6 hours in a concentrated brine solution to partially draw out the moisture or water content of the fish.
  5. Place the salted fish in drying trays and dry it under the sun.
  6. When the fish are thoroughly dried, pack them and store them in a clean, dry place.

Curing

This method uses chemical preservatives (including vinegar and salt), smoke, and other physical factors to reduce the moisture or water content of the fish.  Cured fish or fishery products possess flavor and texture completely from those of the fresh fish.

Dehydration

Dehydration is an artificial process of drying because it is done with the use of mechanical devices, such as an oven, that produce artificial heat for drying.

Pickling

Pickling is a method of preserving food in brine or vinegar.  It can be done with or without bacterial fermentation.

Cooking

Cooking is the best way to prevent wastage or spoilage of fish.  Cooking fish with vinegar, like in paksiw, prolonged the period of preservation.

Canning

Canning is the packing of fish in airtight containers such as tin cans and glass jars, which prevent air and microorganisms from entering.  Through the heat processing, microbes inside the can are destroyed, thus preventing spoilage under normal condition and allowing the fish to be stored for longer periods.  Sardines and salmon are the most commonly canned fish in the market.

Steps in Canning

  1. Remove the scales of the fish.
  2. Remove the internal organs.  Cut off the head and the tail of the fish.
  3. Cut the cleaned fish to fit the size of the can to be used.
  4. For 30 minutes, soak the fish in 20% brine solution.
  5. Half-fry the fish in oil.
  6. Fill each can with half-fried fish.  Leave about 1/4 inch space.  Add a tablespoonful of corn oil and tomato sauce.  Do not add salt because the fish has been brined.
  7. Sealed the filled cans temporarily.  Use the first roll operation of the can sealer.
  8. For 10 minutes, stem the clinched cans without pressure to exhaust the air inside the cans.  Then, seal the can completely.
  9. For 45 minutes, process the sealed cans at a 15 lb. pressure using the can sealer.
  10. Immediately, coll the processed cans in running water.

Fermentation

Fermentation is a fish preservation method in which fish in brine solution undergo chemical reaction.  Bagoong is the most popular fermented product in the Philippines.

Steps in Fermentation

  1. Clean the fresh alamang well.  Remove sticks, shells, seaweeds, and other materials.
  2. Wash the alamang in a weak brine solution (1 part of salt to 9 parts of water).  Drain it well.  Cover the container while draining the alamang to keep flies away.
  3. Mix alamang thoroughly with salt ( 1 part of salt to 3 parts of alamang).
  4. Place the alamang-salt mixture in a clean container.
  5. Store the bagoong in a clean, warm place.

Sources: www.bfar.gov.ph, www.seafdec.net; Photos: fotobank.ru, fishing.net.nz, theage.com.au



One thought on “Different Methods of Fish Processing

  1. Hello sir
    I would like to inquire about a full line for the Packing and clean fish also Cleaning and peeling sterilization, large (refrigerators, following fish (fish noodles – shrimp fish -)
    I need the all machines which used for all processing which I will mention:
    • Machines for packing the fish
    • Machines for making the fish Held without losing its usefulness
    • I need also fridges for keeping the fish
    • Machines for Cleaning and peeling sterilization, large refrigerators
    • ***** note: the fish will be packed before cleaning it, I mean that it will be packed without cutting the head and removing what inside the belly of the fish **
    • **** note: the package of fish will be after cleaning the fish, I mean when the packaging happen the head and what inside the belly of the fish.
    • So it must be machines for removing the head and what inside the belly of fish, so it must be machines for the clean the fish to be packaging fish.
    • Machines for packaging the fish (fish noodles – shrimp fish) into Cans to be sold to the customer
    • I need 2 methods for the packaging the fish as: cans and pockets also if this available with you
    Taking into this consideration:
    The weight of the cans or pocket will be in this range (200 gm to 450 gm)
    It will be (cans or pockets) 6 cm * 8cm
    ((((MACHINES FOR PACKING -MACHINES FOR PACKAGING – MACHINES FOR CLEAN))))
    This project will happen in Saudi Arabia, in the capital of it.
    It will sell the fish to the customer after packing and packaging it.
    ? The stages of the production:
    ? 1.i need machines for washing and clean the fish noodle is noodle, shrimp fish is shrimp
    ? 2.i need machines for packing the 2 kinds of fish noodle is noodle, shrimp fish is shrimp
    ? 3.machines for packaging fish noodle is noodle, shrimp
    The budget of all machines for the production line in this range: 4000000usd, then the capacity will be suitable for that budget
    Please send me the whole production line when you receive my message.
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    SKYPE ID: tahany.mashroo3k
    looking forward to sending the quotation on my email as possible as

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